Custom Bellow Covers
Bellow covers offer an easy solution for safeguarding guideways and machine components from dust and debris while simultaneously shielding operators from accidental entanglement of clothing or limbs in the machine’s moving components. Another advantage of implementing bellow covers on a machine tool is noise reduction via damping vibration. As a custom manufacturer, we offer bellow covers in any size or shape with a wide choice of manufacturing methods (e.g., stitched, molded, etc.). Talk to LIONSHELL about your details!
Custom Bellow Covers Application
Coated fabric: Industrial coated fabric bellow covers are especially useful for dust protection, laser machines, and guideways that don’t see heavy chip loads. They can be custom made in almost any shape, including round bellow covers.
Hinged steel lamellas: When vertically mounted bellow covers are needed without a lamella overhang, hinged lamellas are the solution.
Fixed steel lamellas: This type protects the covers against red hot, sharp-edged chips and mechanical strain.
Molded rubber / rubber disk: These provide protection against water, oil, chemicals, and high temperatures. They are primarily used for protecting lead screws, shafts, and moving air cylinders, but they can be molded to any shape.
Machine roof bellow covers: This system is designed as a ceiling for a machining center. It protects a machine from dust and other light contaminants.
Each bellow cover is custom-made to your requirements. We will need information about your application to provide an accurate quotation. Please contact us to begin a discussion with our experts.
Customized Bellow Covers & Protective Covers
Bellows Covers Options
End Frames: Typically constructed from steel or aluminum, end frames serve to connect the bellows to the machinery. LIONSHELL provides a range of fastening solutions tailored to accommodate various bellows and machine interfaces.
Intermediate Frames: Intermediate frames, made of steel, are utilized to link different components, particularly when extended restraint systems are necessary. These frames are secured to the bellows using clamping rails and can be guided by rollers or pulleys made of plastic or brass.
Guide Frames: Guide frames are essential for ensuring the stability of the bellows, facilitating precise operation even at elevated speeds. Constructed from PVC, these frames are directly welded to the cover, with LIONSHELL customizing their shape to meet specific design requirements.
Rollers: Designed for larger, heavier bellows, rollers are employed to reduce friction and enhance operational performance.
Couplings: Couplings are crucial for medium and large bellows featuring numerous folds, as they connect individual bellows elements. Both internal and external connection options are available.
Sheeting: To safeguard the bellows from heat, sharp debris, or mechanical stress, fixed or articulated stainless steel sheeting can be incorporated.
Scissors: Scissors are utilized for high-speed movement, allowing all components to extend uniformly across the entire stretch length. This design minimizes stress at the folds, thereby enhancing the bellows' durability.
Half-Shear: The half-shear mechanism facilitates the continuous extension of individual elements according to the desired length, improving durability by preventing the folds from reaching their theoretical extension limits.
Trusted Bellow Cover Manufacturer – LIONSHELL
LIONSHELL is a bellow covers manufacturer specializing in custom bellows for all industries and applications. As a custom manufacturer, we offer covers in any size and shape as well as a variety of manufacturing methods (e.g., stitching, molding, etc.).
LIONSHELL offers a range of innovative products to meet your machine protection needs. We design each protective equipment guarding product to your exact specifications, using the most durable materials and specialized manufacturing techniques. In addition, each customized product must pass our rigorous quality control testing before it leaves our facility. Contact the LIONSHELL team to learn more about our industrial machine covers and how we can help you.
